Posts Tagged ‘Heckler & Koch’

Why The SA80 Sucked

Sunday, August 6th, 2023

On the post about China’s funky military gyrocopter, a discussion of just how bad the British SA80 assault rifle (AKA Enfield L85A1) sucked broke out. And boy did it suck.

Almost immediately, the rifles were plagued with problems. The L86A1’s bipod tended to fail to lock, were weak, and generally crappy. Additionally, the plastic melted when it interacted with bug repellant, and the metal rusted easily. The weapons were found to be unreliable in both arctic and desert environments.

The SA80 family used stamped steel, which the Brits had experience with in the form of the Sten gun. However, the Sten had much lower tolerances than the SA80. The tighter tolerances required more skilled labor and better machinery. This led to tons of waste and slow production of the SA80 family of rifles and squad support weapons.

Their first trial by combat came to be in the Gulf War and then later in African operations. It’s tough to say anything nice about these weapons’ performance in the desert. Both the L85A1 and L86A1 proved to be unreliable. The L85A1 worked best on fully automatic, and the L86A1 worked best on semi-auto. This created was the inverse of how the weapons were intended to be used.

The polymer furniture fell apart easily. The magazines and the magazine catch proved problematic. It was too easy to access and would cause soldiers to accidentally drop magazines. The top cover catch required tape to hold it in place. The weapons needed to be kept incredibly clean and could deform if gripped too hard.

The weapon overheated quickly, the firing pin was fragile and broke easily, and dirt could accumulate behind the trigger and prevent it from being pulled. The safety selector could swell when it got wet and render the weapon useless. SAS operator and Gulf War commando Chris Ryan stated that the SA80 was “poor-quality, unreliable weapons at the best of times, prone to stoppages, and it seemed pretty tough to have to rely on them.”

It’s easy to see why the rifles sucked. The British Ministry of Defence commissioned a report that stated,

“The SA80 did not perform reliably in the sandy conditions of combat and training. Stoppages were frequent despite the considerable and diligent efforts to prevent them. It is extremely difficult to isolate the prime cause of the stoppages.

It is, however, quite clear that infantrymen did not have CONFIDENCE in their personal weapons. Most expected a stoppage in the first magazine fired. Some platoon commanders considered that casualties would have occurred due to weapon stoppages if the enemy had put up any resistance in the trench and bunker clearing operations.

Even discounting the familiarisation period of desert conditions, when some may have still been using the incorrect lubrication drill, stoppages continued to occur.”

Commenter BigFire noted that Ian McCollum had done a video on the weapon, and he’s no less scathing:

  • “Can you hear that? I can hear it. That’s the sound of every former British service member cringing at the mere sight of this rifle. And it’s so loud you can hear it over the internet.”
  • “This is, probably more so than any other firearm in current service, a giant scandal of plastic and metal.”
  • They started with a proprietary 4.85mm cartridge, but eventually went with 5.56 NATO. Brits didn’t go with the M16 because they wanted a bull-pup (and presumably because they wanted to make them domestically).
  • Desert Storm: “The guns really performed poorly in the sand. And there was a report that was written detailing all of these problems and submitted to MOD in the aftermath of Desert Storm. And it got leaked to the public. And this document basically said, ‘These guns are a piece of junk, and they never work.'”
  • The Brits turned to Heckler & Koch (which was actually owned by a British company at the time) to fix the weapon. “And they came up with just a couple things to fix, namely everything. In the rebuild they either replaced or redesigned the bolt, the gas piston, the gas block, the front trunnion, the hammer, all of the springs, pretty much all of the pins, the magazine release, and the furniture [stock, grip and handguard], and the charging handle, and probably a couple other things that I’ve forgetting about. They basically kept the receivers as a shell and replaced everything else inside them.”
  • “They rebuilt about 200,000 of these rifles into what became known as the L85A2 configuration, for the cost of about £92 million.”
  • “They had far more problems than the M16 did in Vietnam, and yet still to this day we hear about the M16 being an unreliable piece of junk, because of some limited issues that were actually pretty easily fixed in the early days of Vietnam. Well, the L85 had much more substantial and severe problems to begin with. And even though the A2 appears to be a pretty darn good gun now, its reputation is dead forever … because of how bad the A1 was.”
  • Making simple weapons that can be turned out on prosumer grade CNC machines gets easier and easier every year, but designing automatic weapons that reliably work across a wide range of combat situations is still hard…